Plant Reliability Solutions for
Chemicals and Fertilizers Industry
Reduce equipment failures leading to unplanned downtime. Emphasize predictive maintenance to optimize asset availability and enhance plant productivity.
About
Chemical and fertilizer production plants face frequent unplanned downtime and high maintenance costs despite data-rich environments. Poor machine health directly affects product quality and poses hazards.
Insufficient asset availability raises production costs and reduces productivity, impacting the bottom line. Adopting intelligent Predictive Maintenance is essential for sustainable plant reliability goals. It leverages advanced analytics to proactively address maintenance needs, minimize downtime, and optimize asset health, leading to enhanced efficiency and profitability.
Applications
Air Jet Mill
Utilizes high-speed jets of air to grind and pulverize materials in chemical and fertilizer processing.
Steam Turbine
Converts steam energy into mechanical power, widely used in chemical and fertilizer plants for various applications.
Pump
Transfers liquids and gases in chemical and fertilizer processes, facilitating material movement and reaction.
Blower Fan
Circulates air or gases, crucial for ventilation and aeration in chemical and fertilizer production.
Motor
Powers various equipment and machinery in chemical and fertilizer processing.
Bearing
Facilitates smooth rotation and reduces friction in rotating equipment, enhancing overall efficiency in chemical and fertilizer plants.Digital Reliability for Future Ready Chemicals and Fertilizer Manufacturing Plants
Unplanned downtime incurs significant costs and irreparably disrupts production for Chemicals and Fertilizer manufacturers. Digitalization and predictive maintenance in the chemical industry enable advanced diagnostics and responsive maintenance for critical assets. A leading chemical manufacturer saved 68 hours of unplanned downtime with plant reliability solutions.
Leverage data analytics and AI-enabled condition monitoring to prioritize plant reliability through predictive maintenance in chemicals and fertilizers manufacturing plants.
Remotely Monitor Machine Health
Implement cloud-enabled condition monitoring and auto-diagnostic solutions for remote machine health and performance monitoring. Track standard and non-standard equipment efficiently to prevent machine failure and process disruptions.
Strategically Improve OEE
Shifting to planned preventive maintenance can reduce OEE by 5-10% and indirectly increase chemical plant downtime. Embrace predictive maintenance and schedule need-based maintenance events strategically to enhance OEE. Empower plant maintenance teams for optimal time and resource utilization.
Advanced Quality Control
Utilize real-time data analytics to monitor and maintain machine health. Diagnose potential issues and malfunctions that may affect product quality, and plan corrective actions guided by sophisticated digital reliability reports.
A new way to digitize you assets.
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