Plant Reliability Solutions for
Pharmaceutical Industry
Reduce unplanned downtime and enhance plant productivity while ensuring product quality and safety with optimal machine health.
About
In the highly regulated ecosystem of the pharmaceutical and healthcare industries, product quality and safety take precedence. With 24x7 operations, these plants cannot afford limited asset visibility, sudden machine failures, and unplanned downtimes. Compromised machine health not only impacts net productivity but also poses risks of hazardous leakages and catastrophic accidents.
To maintain a sustainable competitive advantage, pharma manufacturing plants must adopt a pragmatic and analytical approach towards maintenance. Embracing the Predictive Maintenance model allows for the achievement of overall plant reliability objectives. By proactively identifying and addressing maintenance needs, these industries can enhance productivity, ensure safety, and uphold their reputation for delivering high-quality products to consumers.
Applications
Fans
Provide ventilation and airflow for controlled environments in pharmaceutical manufacturing.
Humidifier Motor
Regulates humidity levels in pharmaceutical facilities to maintain optimal conditions.
Compressors
Pressurize air and gases for various pharmaceutical applications, such as filling and packaging.
Chillers
Cool and regulate temperature in pharmaceutical processes to preserve product stability and quality.
Mill
Reduces particle size in pharmaceutical materials, critical for drug formulation and production.
Blowers
Generate airflow for drying, conveying, and cooling pharmaceutical products during manufacturing.
Blenders
Mix and blend pharmaceutical powders or granules to achieve uniformity in drug formulations.
RM Granulations
Prepare raw material granules, a crucial step in tablet manufacturing and drug development.Predictive Maintenance and Digital Reliability for Pharma and Healthcare Plants
Preventative maintenance models are no longer sufficient to ensure plant reliability in Pharma and healthcare manufacturing. A decisive transition to predictive maintenance, incorporating AI-enabled monitoring and reliability solutions, is imperative. A leading Pharma manufacturer achieved significant savings of 12 hours in production downtime through the targeted implementation of plant reliability solutions.
Attain digital reliability through predictive analytics. Implement responsive maintenance strategies using real-time insights on asset performance and machine health.
Optimize Machine Health and Performance
Enable real-time machine condition monitoring and early diagnosis of potential equipment faults to prevent production halts. Utilize real-time data and solution-based insights to facilitate maintenance planning and machine upkeep.
Reduce Unplanned Production Downtime
Proactively resolve machine malfunctions and process inconsistencies to reduce unplanned production downtime. Organize informed and need based maintenance events to sustainably maintain plant productivity.
Enhance Safety and Efficiency
Enhance asset reliability by increasing the visibility of mission-critical equipment and deploying digital twin technology. Optimize engaged assets for higher productivity while maintaining a safer and quality-centric production environment.
A new way to digitize you assets.
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